Alliance RMG also known as “High Shear Mixer and Granulator” the application is to effectively produce and uniform, dense granulate.
OPERATION
Dry powders are first loaded into the RMG by vacuum or gravity (total containment).
RMG’s are extremely quick and efficient mixers of dry powders. Dry mixing is the first step of the process.
After the products are mixed by means of the bottom drive rotating impeller, a binder is introduced into the product.
The binder can be added in dry form or sprayed in as part of a binding solution.
Spraying occurs though one or more spray nozzles and is quickly dispersed into the product by the mixing action of the main mixing tool (impeller) and the chopper blade.
The chopper blade, which is positioned in the highest circumferential area of the product aids in de-lumping.
The end point of the granulation is detected by ammeter. Granules are then easily and automatically discharged from a port in the bowl's side. The wet granules are generally milled as they come out of the granulator.
SPECIFICATIONS
The rapid mixer granulator consists of following main components:
Mixing Bowl:
The mixing bowl is circular in shape with flat base and top portion conical in shape which is made out of SS316 with highly polished internal and external surfaces. It consists of following parts:
1.1 Main agitator
1.2 Chopper
1.3 Discharge
Lid :
Lid is made out of SS316 with non contact parts in SS304, matching the bowl flange with hermetically sealing gasket provided with safety interlock. Lid can be opened by Counter-weight arrangement or with the help of pneumatic lifter(optional). Lid is provided with view port. It has small diameter port for:
Addition inlet by gravity and
Attachment of spray nozzle
Air vent with filter is provided.
Control panel
Control panel consists of:
HMI
Main Switch
Rotary switch
Emergency push button
Hooter with flash
Pressure gauge
Tower lamp
NO/NC contactors
Power panel
Power panel consists of:
MCB
PLC
RYB Indicators
Ammeter
Emergency stop switch
Pneumatic Panel:
Pressure switches
Pressure gauges
Solenoid valve and solenoid coil
Lubroset with oiler
Air filter unit
Fine filter comb.
Connector
FEATURES
Capacity – 50 Litres to 600 Litres
Operational safety.
All internal & external surfaces will be polished for smooth and ease in cleaning.
All fabrication will be as per relevant standards and will adopt good engineering practices.
Equipment will comply with the latest cGMP standard & norms.
All welded joints will be neatly ground to give a smooth finish.
